[INQ. NO. 1701M34] Cheon-Gi industry emphasizes that research and development are the core of management. In pursuit of craftsmanship, the company has devoted itself to building an automated production line for the past 20 years. It is making every effort to improve its product quality from its customers’ perspective in order to provide the greatest benefits.
The company is always open to the customers’ opinions and of experts from various fields. It is focused on realizing its motto of highest quality, best organization and lowest price. Dozens of inspections have been carried out on all of its products. It is very proud of high customer satisfaction due to its accurate and fast analysis of system development and organized work. The automated production line is one of Cheon-Gi’s exclusive innovations.

 
Quick Die Change System – Hi-Clamp, Auto-Clamp, Die Lifter and Guide Roller
The Quick Die Change System is very reliable since it has been designed and developed trigeminally for high functional efficiency, economical efficiency and safety in die exchanging operation of the press, injection molding machine, die casting machine, etc. The system is applicable to the machine tool processing field of automated machines as well as die exchange.
Hi-Clamp has two types of series, the KY series and the GY series. As for the KY series, there are a movable type in which the press bolster or the slide moves along the T-slot and a fixed type of the flange type. Since the cylinder part and lever part are separated, a uniform force is applied on the T-slot shape and measure. GY series are similar to KY series in terms of structure. However, since the surface of the cylinder makes contact with the die, the clamping force is high.
AFSY is slide-transfer type auto-clamp in which the single-acting spring restoring type clamp (GY type hi-clamp) and the air cylinder are combined. Due to the built-in compact hydraulic hoes and cables, there is no interference with the feed bar on transfer line or others.
As for the die lifter, a die can be transferred on the roller with 1/100 or below force of the die weight. The cylinders are connected with each other by the O.S.T. high pressure pipe. A cover is attached to the roller part to prevent scraps. So this type can be used safely, even where a lot of scraps occur. And the level of the lifter can be adjusted by using the leveling screw.
Since the guide roller can be folded vertically or disassembled, it allows more room and can be useful for locations where vertical folding is not available. Due to the special bushing type, the roller has high shock-resistance and endurance.

korean-machinery.com | Blog Magazine of korean-machinery, brands and Goods

[INQ. NO. 1701M33] Taeil Precision Industry Co., Ltd. is a leading company in the development of the Korean auto industry. The company started its business in the 1980s when remanufactured automobile products were not recognized among many people. Despite a prevailing prejudice against remanufactured automobile products, Taeil has expanded its foundation for producing remanufactured automobile products based on the opinions and satisfaction of real users.
It has thus developed into a representative company that defines the quality management system for remanufactured automobile products. Greenhouse gas emissions and the global warming triggered by them drew TAEIL into the spotlight. The company is being reborn as a social enterprise that loves nature and people together with its value as an eco-friendly carbon-free enterprise. TAEIL is securing quality equivalent to the quality of new products by way of innovative manufacturing processes.
The ALT-98, a representative alternator model is the first automated inspection system that can perform multiple tests on all models. This product automatically scans the specification of a product to be inspected and can input more than 4,000 kinds of data. This model does not have a limit in the quantity of products that can be inspected.
The all new ALT-198 was developed base on 16 years of testing the ALT-98. Available with 11 kW (15 HP), 15 kW(20 HP) or 22 kW (30 HP) variable speed motor options and 300, 450 or 600 Amp Regenerative Load Banks, this tester is great for a variety of alternator testing applications for OEMs and remanufacturers, including end-of-the-line production testing, performance studies, endurance testing, and warranty evaluation.
The ST-16 Start Motor Tester is designed to provide remanufacturers and OEM manufacturers with fast accurate and detailed tests of starters. This model is designed for precise testing for high-volume applications at the touch of a button. Solenoid timing is measured on the unit allowing the machine to detect problems related to specification components or faulty assembling.

Mutual Growth with Society
Everything from disassembly to manufacturing products with recyclables involves human labor at TAEIL. The training of skilled workers provides more long-term jobs than other companies. As a company that coexists with society, its value is expanding.
TAEIL is exporting its products as brand Taeil Korea products that have undergone a carefully selected remanufacturing process rather than a simple recycling process. In addition to expanding the domestic market, the company has established itself as a global brand through the exploration of overseas markets by actively advancing into offshore businesses and contributing to the growth of the nation by having its product quality, economic feasibility and environmental efficiency recognized.

korean-machinery.com | Blog Magazine of korean-machinery, brands and Goods

[INQ. NO. 1612M06] Taeil Precision Industry Co., Ltd. is a leading company in the development of the Korean auto industry. The company started its business in the 1980s when remanufactured automobile products were not recognized among many people. Despite a prevailing prejudice against remanufactured automobile products, Taeil has expanded its foundation for producing remanufactured automobile products based on the opinions and satisfaction of real users.

It has thus developed into a representative company that defines the quality management system for remanufactured automobile products. Greenhouse gas emissions and the global warming triggered by them drew TAEIL into the spotlight. The company is being reborn as a social enterprise that loves nature and people together with its value as an eco-friendly carbon-free enterprise. TAEIL is securing quality equivalent to the quality of new products by way of innovative manufacturing processes.

The ALT-98, a representative alternator model is the first automated inspection system that can perform multiple tests on all models. This product automatically scans the specification of a product to be inspected and can input more than 4,000 kinds of data. This model does not have a limit in the quantity of products that can be inspected.

The all new ALT-198 was developed base on 16 years of testing the ALT-98. Available with 11 kW (15 HP), 15 kW (20 HP) or 22 kW (30 HP) variable speed motor options and 300, 450 or 600 Amp Regenerative Load Banks, this tester is great for a variety of alternator testing applications for OEMs and remanufacturers, including end-of-the-line production testing, performance studies, endurance testing, and warranty evaluation.

The ST-16 Start Motor Tester is designed to provide remanufacturers and OEM manufacturers with fast accurate and detailed tests of starters. This model is designed for precise testing for high-volume applications at the touch of a button. Solenoid timing is measured on the unit allowing the machine to detect problems related to specification components or faulty assembling.

Mutual Growth with Society

Everything from disassembly to manufacturing products with recyclables involves human labor at TAEIL. The training of skilled workers provides more long-term jobs than other companies. As a company that coexists with society, its value is expanding.

TAEIL is exporting its products as brand Taeil Korea products that have undergone a carefully selected remanufacturing process rather than a simple recycling process. In addition to expanding the domestic market, the company has established itself as a global brand through the exploration of overseas markets by actively advancing into offshore businesses and contributing to the growth of the nation by having its product quality, economic feasibility and environmental efficiency recognized.

korean-machinery.com | Blog Magazine of korean-machinery, brands and Goods

Ever since its foundation in 2002, KOR.E International has been specializing in the export of OEM and quality aftermarket A/C parts. It started out with just one loyal overseas customer, but through its strength and perseverance to advance into overseas markets, KOR.E has continued to grow successfully as a global export company by earning trust from customers.

KOR.E focuses on supplying the A/C auto parts industry with condensers, radiators, compressors, evaporators, HVAC units, complete A/C systems, and other spare parts.

KOR.E has been able to set itself apart from other trading companies with its commitment to customer service. It takes pride in having close relationships with all of its customers and being able to understand and predict their needs.

Functions of Major Components of Car Air-Conditioning Systems
A condenser is required to cool down the hot refrigerant coming from a compressor, so it is located at the front of a car where it can be exposed to the maximum amount of air. As the hot refrigerant fl ows into the condenser, it dissipates heat by fl owing through a system of ultra-thin tubes that are held together by fi ns.

KOR.E manufactures Parallel Flow (PF) condensers that have been proven more eff ective and reliable than serpentine or plate and fi n-type condensers. It carries over 1,000 models of condensers and has the ability to customize a condenser as customers want. All the processes are in accordance with ISO9001, TS16949 and ISO14001.

A compressor is a key part of a car’s airconditioning system and is usually driven by the engine via a V-belt or ribbed V-belt.

As low-pressure liquid refrigerant from the evaporator fl ows into the compressor, the liquid is compressed into high pressure gas and sent to the condenser. These units compress liquid refrigerant into gas while keeping the refrigerant fl owing through the airconditioning system. Compressors are also fi lled with special lubricating oil, and some of this oil circulates with the refrigerant through the air-conditioning system, keeping all of the parts lubricated.

A radiator is located at the front of a car’s engine, just behind the condenser, and is the most important component of the cooling module because it keeps the engine from overheating.

The radiator is made up of a radiator core, along with two plastic side tanks, and all the necessary connections and att achments. The radiator core is made up of a network of fi ns and tubes that run either horizontally or vertically, depending on the application.

korean-machinery.com | Blog Magazine of korean-machinery, brands and Goods

[INQ. NO. 1612M04] Genon manufactures alternator regulators and rectifiers for automotive, and currently exports to 36 countries including the USA, Japan, Russia, Egypt, Australia, Venezuela, etc. Its engineers have more than 20 years of experience in the fields of R&D, manufacturing and automotive in Korea. This is why it can provide various kinds of alternators, starter motors and parts for cars.

The alternator regulator in the aftermarket will be undergoing more changes over the next five years than what it has over the past 50 years since the products such as COM type, RLO type, RVC type, LIN/BSS type are emerging.

Genon has developed them already after a lot of trial and error tests. For this reason, it provides all customers with a two-year warranty while other companies have only less than one-year warranty.

The Most Representative Products to Hit the International Market

Alternator regulators apply for 12V and 24V charging systems with a wide range of operating temperatures, from -45 to +135. A self-compensating thermal circuit with custom setting voltage as well as custom package design is available. They are multifunctional with HIC & ASVR types, including LRC function, faulty warning and protection.

Alternator rectifiers also apply for 12V and 24V charging systems with press-fit type zener diode. Alternator die-cast and extrusion-type heat sink are available with welded connection to the stator wire.

Genon produces test systems for alternator regulators and rectifiers as well. The test systems for alternator regulators are classified into mono and multi function regulator test system. They have a gauge analysis tool and a process capability analysis tool. Also they are equipped with a complex system dut board and kelbin matrix board.

Test system for alternator rectifier is alternator rectifier ASM test system. Zener and avalanche type diode tests are available with programmable super power and V/I source.

Testing usually takes only six seconds.

korean-machinery.com | Blog Magazine of korean-machinery, brands and Goods

One Dream to One World NEOOTO is an expert manufacturer of an automotive powertrain parts driven by challenge, quality and customer trust.

Since its foundation in 1998, OTO has developed into the top automotive powertrain parts manufacturer in Korea through continuous and self-driven technical innovation with “autonomous management” as its basis.

For more than 15 years of supplying transmission parts to Hyundai Motor and Kia Motors, OTO has received top scores in assessments. OTO has a yearly production scale of 52 million units (5.5 million for completed vehicles). The company can fully produce any core transmission part with its full assembly line, including manual, automatic and continuously variable transmissions and DCT.

As main products, OTO produces Piston Clutch, Output Shaft, T/F Drive Gear, Speed Gear, Clutch Gear, Annulus Assembly. NEOOTO produces high-quality Helical Gear(Pinion Gear, T/F Gear, Diff Gear, Output Shaft), Ring Gear(Annulus Gear), Assembly(Diff erential Assembly, T/F Assembly)

World Class Quality Management At NEOOTO, its management policies are centered on quality as its top priority.

Its in-process inspection and measurement facilities are equipped with a variety of cutt ing edge precision measurement equipment. NEOOTO monitors all inspection results from incoming, in-process and fi nal inspections using SPC and QMS systems, and by forming a network between its partners and its clients, NEOOTO is able to provide real-time product quality information. NEOOTO realized defective rates14.9ppm in 2015. And based on this, NEOOTO scored 4.5 Star from Hyundai Powertech(Top 0.5%)

Expanding the logistics base OTO and NEOOTO are expanding the production base and the logistics base to Vietnam, India, and Czech Republic together with globalization of the domestic automobile industry. NEOOTO has gained its recognition as a global enterprise specialized in power trains through its top notch technology for handling the entire process from ordering to delivery of 4 large-sized gears to Hyundai Motors.

Bett er Future Ahead NEOOTO was selected as one of the World Class 300 and Specialized Global Companies by the Ministry of Trade, Industry & Energy and the Small Business Administration in a ceremony in Seoul in June 2016. Thus, NEOOTO will be able to receive various kinds of support from the government such as for R&D and overseas marketing.

korean-machinery.com | Blog Magazine of korean-machinery, brands and Goods