Growing into a Leading Machinery Manufacturer in Korea

https://korean-machinery.com///inquiry[INQ. NO. 1705M19] Hwacheon Group is a 65-year-old Korean-leading provider of CNC, general-purpose machine tools, and automation equipment, with a strong commitment to high quality and technological excellence, as well as a corporate vision of “We Produce the World’s Best Products and Services.” The following is an interview with the Hwacheon Group’s CEO Kwon Young-ryual, where he talks about challenge motivation through the company’s growth process and current situation.

Could you please introduce the company and what are the driving forces of the company’s amazing growth?

The Hwacheon Group was founded in May 1952 by the late Mr. Kwon Seunggwan, under the name of Hwacheon Machine Tool Company. He started his job as a foundry apprentice when he was a teenager during the Japanese colonial period, in order to help support his family. He had full confidence in his honesty and outstanding skills he honed during the apprenticeship. He took over the foundry company in August 1945, and established Hwacheon Machine Tool Company based on the existing foundry in May 1952.
The name of Hwacheon was derived from two words, namely “Hwa,” which has the meaning of commodities or money, and “cheon,” which has the meaning of fountain, and together meaning “the fountain of wealth.” To sum up, Hwacheon started out in the machinery tool business, which had not been developed yet in the domestic market, with the vision of reviving the machinery industry and maintaining sustainable development of the industry. Since its establishment, Hwacheon Group has grown into a leading machinery manufacturer in South Korea. The company has achieved several significant milestones, which form an indelible part of the company’s history, such as the first belt-driven lathe that was invented in the late-1950s, followed by the first numerical control machine tool in 1977, which was submitted for International Manufacturing Technology Show in 1978 as a first overseas exhibit of Hwacheon. Hwacheon developed the first CNC milling machine in 1983, and the first machining center in 1987.

Currently, the Hwacheon Group consists of HWACHEON MACHINE TOOL CO., LTD., which produces the CNC machine tool and casting; HWACHEON MACHINERY CO., LTD., which produces the CNC, general-purpose machine tools, and automation components; SEOAM INDUSTRY CP., LTD., that produces chuck and gear; as well as TPS KOREA that specializes in producing automation equipment. The company is a first-class machinery manufacturer which has single-line production infrastructure and modernized production system. Based on technologies acquired through long-term experience, the company has continuously maintained growth in domestic markets, and now exports to industrialized countries, such as USA and Germany. Meanwhile, the products of the company have been acclaimed for their high precision and high rigidity. In addition, the company is engaged in producing and processing the major components of car engines, such as cylinder blocks, cylinder heads, and crankshafts by combining machine tool production technology.
I think our major competitive advantage is sincerity. Under the vision of emphasizing our motto, “We Produce the World’s Best Products and Services,” we always pursue “quality first” from customers’ perspectives, and offer products more than just technology. By doing this, a lot of researches, developments, and services are being carried out to deliver a value creation cycle for customers. Thus, we have been constantly engaged in research and development based on sincerity. As a result, we have become the leading machinery manufacturer in South Korea, which has the ability to compete with our global competitors. We have also established a good reputation compared with other companies, and that led us to win the majority of customers’ trust and loyalty. It is encouraging that there are lots of interests in our products despite the recent economic recession.
Hwacheon is not merely selling the equipment, but also providing total-solutions that aim to process and produce convergent products, which improves user’s internal quality- and cost- competitiveness. In particular, HWACHEON MACHINERY CO., LTD. has developed machine tools equipped with artificial intelligence (AI) since five years ago. At first, AI was used only for some products, but now the AI software has been introduced into general machine tools as well. We are presenting the smarter machinery tools in exhibitions every year.

Could you please let us know more about your main products?

SIRIUS-U Series, all time favorite and best selling product of Hwacheon, has made new progress and now presents its extraordinary perfection to customers. From the elegant design, superb machining performance, and user convenience, to a variety of extra features, the spotless SIRIUS-UZ, peak position of SIRIUS-U Series, delivers greater convenience and quality. SIRIUS-UZ as the highprecision vertical machining center provides the best machining solution in terms of product-quality with its powerful roughing and precise finishing capabilities.
SMART CORE, the world’s first slide/core machine tools, has combined rotary tables developed by Hwacheon and exclusive machining software solutions. it is an easy-to-use 5-axis machine tool which is even easier than operating a 3-axis machine tools, and made by our principles of providing best quality. In spite of its high value, incline and slide core have been considered as a problem in the manufacturing process, because of its complicated process and risk of collision during the process, as well as difficulties of machining with the generally used 3-axis machining tool.
However, SMART CORE is a slide/incline core machining center that can perform all machining processes with one-time workpiece setting, by providing a solution based on automatic CAM, interference detection simulation, tool and machining data.
M4-5AX, which was developed by Hwacheon’s technological and machining expertise, is a high-precision 5-axis machining center perfect for improving productivity. It implements the entire machining for complex products that require various processes with one-time workpiece settings. its various spindle series can be applied to different workpieces from aluminum to other difficult-to-cut materials. Enhanced productivity is assured by enlarged loading capability, table which is easy to access and automatic open/close system for top cover. The machine control software developed by Hwacheon, diagnoses variables in different working conditions and machining environments in real time and makes optimal adjustments to provide high quality and productivity. Also, the software was designed to be user-friendly and easy to operate.

Please share with us your company’s future vision, and tell us something about your overseas buyers and customers

In order to reborn as a global brand, Hwacheon Group is enhancing its quality and design and concentrating on local marketing and PR through various channels.
Currently, we have established corporations in five countries, including USA, Germany, Singapore, India, and Vietnam. We also have set up marketing networks throughout Asia, Europe and the America. Based on this, we will strengthen trust by reducing the time needed for overseas customers to find component suppliers and wait for the delivery. We all share a sense of mission of being a machine tool industry leader and continue to do our best to meet the needs of the market by providing optimal solutions.

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M3-5AX

https://korean-machinery.com///inquiryHeavy-duty Five-axis Vertical Machining Center, High-speed and High-productivity

M3-5AX is a high-precision five-axis machining center perfect for improving productivity. It implements the entire machining processes for complex products that require various machining processes with one-time workpiece setting.
This high-precision fi ve-axis machining center ensures high machining quality, thanks to high-precision rotary table, high-precision feed system, and rotation axis center optimization system (HRCC II). Basically ensuring high productivity, it is capable of machining of complicated shapes with one-time workpiece setting. It has a high-speed feed system, high-torque, and high-power spindle.
Table accessibility is available for easy installation of the workpiece. Automatic open/close system for ceiling is equipped. Notably, it is impressive that complete discharge of chips and cutting oil is possible.

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M4-5AX/M3-5AX

https://korean-machinery.com///inquiryHeavy-duty 5-axis Vertical Machining Center, an Optimal Solution for Machining Difficult-to-cut Workpiece

M4-5AX/M3-5AX is a high-precision 5-axis machining center perfect for improving productivity. It implements the entire machining processes for complex products that require various machining processes with one-time workpiece setting.
This high-precision 5-axis machining center ensures high machining quality, thanks to high-precision rotary table, high-precision feed system, and rotation axis center optimization system (HRCC II). Basically ensuring high productivity, it is capable of machining of complicated shapes with one-time workpiece setting. It has high-speed feed system, high-torque, and high-power spindle.
Table accessibility is available for easy installation of workpiece. Automatic open/close system for ceiling is equipped. Notably, it is impressive that complete discharge of chips and cutting oil is possible. M4-5AX/M3-5AX allows various spindle series that can cope with different workpieces from aluminum to other difficult-to-cut materials. This machining center provides high-precision rotary table, ensuring higher operating quality.

 

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SMART CORE

https://korean-machinery.com///inquiry5-axis Machining Tool, “Easier” Than 3-axis Machining Smart Core for 3+2 axis, Dedicated to Slide/Incline Core Machining for the First Time in the World

SMART CORE is a slide/incline core machining center that can complete all machining processes with a one-time workpiece setting by providing a solution dedicated to automatic CAM, interference detection, tool and machining data, and index table.
The intuitive operating environment provided by this machining center include atomatic attachment of table and clamping jig, intuitive angle input for B/C axes, automatic creation of 3+2-axis post based on input angles, automatic linkage of machining command function for inclined surfaces, and interference detection simulation. This center adopts high-precision and high-rigidity index table, boasting compact design.

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SIRIUS-1350

https://korean-machinery.com///inquiryPrecision Machining Center Optimized for Medium/Large-Sized Mold & Die for Automotive Parts and Home Appliances

SIRIUS-1350 is a precision machining center specialized for mediumto large-sized mold & die production. With Hwacheon’s unique machining software built in, it provides a geometrical accuracy that satisfies customers with improved productivity. It is especially suited for high quality mold machining which requires a superb surface roughness like machining head light bezel.
SIRIUS-1350 can process load capacity of up to 8 tons. For this series, the applicable tool length is up to a maximum 500mm. Precision enhancement technology of a Box Way feeding system is applied. It minimizes the vibration influence by separating the source of vibration (Oil Cooler) and the machine body.
For enhanced user convenience, the series has some impressive features: the series adopts full cover so that it can prevent scattering of chips & coolant; it secures wide door opening range for easier loading/unloading of large materials; a coolant gun is applied as a standard accessory; and a chip conveyor is designed for easy coolant tank cleaning. With the efficient unit arrangement and applied linear coolant tank for easy disassembling and reassembling when cleaning, the series makes easy maintenance possible.
The main features of the series include various main axis specifications with low vibration and low heat generation (Built-in Spindle/Oil-Jet lubrication/Difficult-to-cut processes achieved through high torque spindle). It is capable of large size mold & die production so that it is able to set various sizes of work material. Magazines are available in various specifications, which enables configuration of magazine options according to tool specification.

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SIRIUS-UZ

https://korean-machinery.com///inquiryHigh-Precision Vertical Machining Center with Hard Roughing Capability

SIRIUS-UZ occupies the peak position among the high-precision vertical machining center SIRIUS-U series that boast the world’s best performance. SIRIUS-UZ provides the best machining solution in terms of product-quality with its powerful roughing and precise finishing capabilities.

A Culmination of the World’s Best High-precision Machining Center SIRIUS-U Series

A long-time favorite and bestseller, the SIRIUS-U Series, has been rejuvenated to present you with extraordinary perfection once again. From the elegant design, superb machining performance, and user convenience to a variety of extra features, the spotless SIRIUS-UZ delivers greater convenience and quality.
With a built-in magnetic table with excellent usability for material installation and reliable chip disposal, SIRIUS-UZ ensures convenient usability. It features an optimized structure for precision machining, controls the thermal deformation of the frame due to internal chip/cutting oil, and separates the vibration sources, thereby increasing the quality of the final product.
SIRIUS-UZ adopts a high-speed spindle that lengthens the lifespan of small tools and enhances machining conditions. It ensures improved roughing capability compared to other machines of the same class and uniform head rigidity regardless of Z-axis position.
For the series, Hwacheon’s machining software diagnoses variables in different working conditions and machining environments to make optimal adjustments and deliver quality and productivity. It also features enhanced user friendliness for easy operation with simple control.

 

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Newtec Co., Ltd. contributing to the abalone aquaculture industry of Korea.

https://korean-machinery.com///inquiry

Crane for aquaculture working

Mostly installed in the working ship of abalone farms, Crane for aquaculture working is used to collect kelp which is the feed for abalone, feed, lift aquatic products. Newtec Co., Ltd.‘s first developed Crane for aquaculture working has been building customers’ loyalty due to its specialized function and convenient use.

 

FRP Boat

FRP Boat is light, durable, anti-corrosive, and resilient and has high-capacity. FRP Boat is optimized for aquaculture working such as multi-purpose Stem Cate for loading and unloading aquatic products and tools & materials for aquaculture working.

 

Hydraulic Jib Crane

Installed in seashore and dock, Hydraulic Jib Crane is used for lifting small boat for repair, tools & materials and aquatic products, and boat for evacuation from typhoon.

Hydraulic Jib Crane is equipped with its own power supply and has strong durability, safety device, and convenience.

 

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Commercial Electric Truck ‘PEACE` Set for Release

https://korean-machinery.com///inquiryThis electric truck is the second commercial model developed by Power Plaza after its light commercial electric truck and is the only one-ton electric truck in Korea, optimized for short haul freight transportation, which is in the greatest demand domestically for door-to-door service and delivery business.
The Peace one-ton electric truck, which was introduced recently at the Seoul Motor Show, boasts maximum torque of 193Nm by adopting induction motor of 60kW. It has batt ery capacity of 40.1kWh, so it can run approximately 100 km on a single charge.
The one-ton electric truck has two charging modes of Type 1 (AC single phase) and Type 2 (AC three phase). With two charging inlets in the truck, it is possible to charge fully with Type 1 within 8 hours and Type 2 within 3 hours. EV Smart Monitor, 8-inch touch screen, provides a total solution for driving with navigation, charging information, driving information and batt ery status. Power Plaza is planning to make the PEACE one-ton electric truck available on the market this year, starting with national authentication.

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Light Commercial Electric Truck ‘PEACE’ Hits the Market

https://korean-machinery.com///inquiryAt the Seoul Motor Show, the electric truck PEACE was also introduced by Power Plaza, which advanced into the eco-friendly electric vehicle business as a next-generation growth industry in 2007. It succeeded in remodeling light commercial vehicles (0.5 ton, 1 ton) into electric vehicles in 2009. Power Plaza developed a power pack structure by integrating the batt ery and inverter for PEACE and used an optimized design and light material, carbon and glass fi ber, for its structure and secured the best stability by passing various tests.
Its maximum output is 26kW, maximum torque, 108Nm and loading weight, up to 500 kg. Also, it has a 17.8kWh lithium-ion battery with 72 km of driving range on a single charge. The driving range, when nothing is loaded, can stretch up to about 100 km on a single charge and it lasts approximately four hours when fully charged.
Warranties for batt ery, drive motor and inverter last for up to 7 years or 150,000 km. Power Plaza provides lifetime service for EV components such as OBC, PDU, LDC, BMS, dashboard module, etc.
PEACE, unlike other electric vehicles, is equipped with manual transmission in consideration of climbing capacity and energy effi ciency. When driving, the gear transmission is just like engine-operated cars. PEACE is registered on the “Korea Online E-procurement System” for stable supply to public institutions.

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Korea’s First Electric Roadster “YEBBUJANA R2”

https://korean-machinery.com///inquiryPower Plaza, Korea’s representative electric vehicle company, has each year been releasing its new EV concept cars, the YEBBUJANA series. Of special note, Power Plaza was invited to participate in the Geneva Motor Show 2016, for the first time as a small and medium-sized enterprise (SME) from Korea, with its YEBBUJANA R2. The car can travel as far as 765 km per charge and attain speeds of up to 199 km per hour. With its differentiated sensible design and interior decoration emphasized, it received high praise from the Europeans.
For the Seoul Motor Show, Power Plaza has a new slogan: “Focus on humans, not machines.” For example, we have tried to focus its handling control based on human sensory organs, as it is a human interface, not a machine’s. Therefore, Power Plaza’s future automobile will allow minimum intervention of machines for driving.
YEBBUJANA R2 falls into a category of roadsters that has never been tried before in Korea, and it is a new version of the YEBBUJANA R, which was released at the Seoul Motor Show 2015, and the R2 comes in a more attractive design and features future-oriented technology. The YEBBUJANA R2 maximizes elegant curves through “One-piece Underfloor” engineering to emphasize its unique design that embodies the shape of a dynamic dolphin with the body’s beauty and simplicity. A black line on the rear has been added to maximize the volume of the curve with elegance.
The R2 boasts a level of performance of sports cars with a maximum speed of 199 km/h, 4.6 seconds for 0->100km/h acceleration, and a maximum range of 765 km per charge when driving 60 km/h. Power Plaza has been unveiling new models of its exclusive EV concept car, YEBBUJANA series since the Seoul Motor Show 2011. Also, “One-piece Underfloor” in the YEBBUJANA R2 is exclusive special technology developed by Power Plaza, which acquired a domestic patent.
Using the Monocoque method as the body & frame integration technique, the biggest advantage of “One-piece Underfloor” is the fact that it can reduce costs for facility and equipment, which raises the possibility of producing EVs in small facilities as well.


If you take a look at the performance of the R2, it can go as far as 765 km on a single charge at 60 km/h. This innovative range was made possible by its carbon fiber body that makes the vehicle lighter with its weight around 837kg and highcapacity battery pack of 81kWh when equipped with its optional battery. Also, its power-train features a Permanent Magnet Synchronous Motor (PMSM), and inverter, with a five-speed manual transmission, which enables dynamic driving at the level of super car with its explosive acceleration that can reach 100 km/h within 4.6 seconds. Its battery module, which was made by connecting barrel shaped battery cells in series/parallel, has been self-developed for its stability and high performance.

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